5 Ways iSIM Reduces Manufacturing Costs for Cellular IoT Devices

2022-09-10 13:12:01
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Illustration: © IoT For All

Some IoT solutions work great with short-range connectivity: WiFi, Bluetooth, LoRaWAN, etc. An industrial IoT system may only have to operate within the factory, for instance, or across a limited campus. But if you manufacture devices that travel—mobility tools, inventory trackers, wearables—or you operate in a nationwide or global market, cellular IoT and iSIM are the way to go. 

'iSIM is the IoT solution that finds the perfect balance between low costs of ownership and dependable functionality.' -Sequans CommunicationsClick To Tweet

All the major cellular technologies have reached a fair level of maturity. Across the globe, you’ll find the infrastructure for LTE-M, NB-IoT, or LTE Cat 1 connections (even if these technologies vary from one place to the next). Cellular is the only connectivity technology with a globe-spanning scale, which means it’s the best choice for consumer and/or mobile IoT devices.  

But as manufacturers design cellular IoT products, they have a lot of variables to juggle: power efficiency, reliability, space utilization, inventory management, and more. From the bottom-line business perspective, all of these factors boil down to a single metric: total cost of ownership. Analysis by IndustryWeek suggests that cutting your production costs by just 5 percent can drive profit increases of up to 85 percent over time. Achieving this cost reduction may boil down to a single switch in cellular technology: from removable or embedded SIMs to the integrated SIM, or iSIM. 

A traditional subscriber identification module (SIM) is a removable card that hosts a chip. That chip tells the network who’s using the device, establishing the connection between the cellular network and the technology itself. An eSIM takes this chip and solders it permanently into the IoT module. iSIM is different; it combines SIM circuitry with the IoT module’s cellular chipset—and this new approach is the key to lower-cost IoT manufacturing.          

The IoT solution that finds the perfect balance between low costs of ownership and dependable functionality will capture the market. Integrated SIM technology helps manufacturers find this balance. Here are five ways iSIM technology is driving down manufacturing costs for producers of cellular IoT products: 

1. iSIM Provides The Most Efficient Use of Limited Device Real Estate. 

Removable and embedded SIMs are small. Integrated SIMs are smaller—significantly so. The iSIM circuitry is built into the IoT module itself, so it doesn’t require an external slot or a permanent, soldered eSIM. You can use that extra space to increase functionality—or just produce smaller devices, delivering more value at a reduced cost. 

2. Manufacturing Processes are Simpler With iSIM. 

Removable SIMs and eSIMs require manufacturers to handle those components; iSIM removes this step. Plus, an IoT module with an iSIM requires less testing than the alternatives. There’s also no need to solder in the iSIM, as there is with eSIM. Removing these steps leads to faster manufacturing lines, which translates into optimized production time—with attendant cost savings. 

3. iSIM Shrinks Your Electrical Bill of Materials (BOM). 

The BOM for a traditional IoT device is extensive and that translates to long-term profit loss. The logic is simple: reduce your electrical BOM and you’ll spend less on each product. That leads to lower costs of ownership for your customers. Removable SIMs require you to buy SIM trays, solders, and SIM cards. Embedded SIMs make you spend on SIM chips and solder. With an iSIM, none of these items appear on your BOM. Going with iSIM also spares the hassle of dealing with another semiconductor supplier in a tense supply chain. It can even lower your carbon footprint!

4. iSIM Reduces Inventory Management Costs by Eliminating SKU Proliferation. 

Global providers of IoT devices spend a fortune on simply keeping track of inventory. Say you make only one device—an IoT scooter, for instance. With traditional SIM technology, SIMs must be provisioned for the cellular connectivity available within each geographic market. So your single product will need one SKU for North America (LTE-M and/or NB-IoT), another for Mexico (LTE-M only), a third for China (NB-IoT only), and so on.

It’s expensive to maintain these complex inventory records. But iSIM’s remote provisioning allows you to track a single SKU for your product, no matter where it’s sold. Your IoT scooters are ready to ship right off the line, and you’ll save all those inventory costs.     

5. iSIM Improves Device Reliability Across the Product Lifespan.  

Every component you add to your IoT device is another potential point of failure. Cracked soldering, corrosion, heat damage, and mechanical failure can all render your device inoperable—and damage your brand. Because an iSIM is integrated into the IoT module, there are simply fewer chances for something to go wrong. That’s true for your manufacturing line and across the product lifespan, so you’ll save costs in the factory while providing more reliable service for users, today and far into the future. 

Of course, cutting manufacturing costs isn’t the only benefit of iSIM technology. Users are justifiably concerned about security, with a third of respondents to one survey citing serious concerns about the issue. Building with iSIM can help to allay these worries.  

iSIM and Security

How does iSIM improve IoT security across your product’s lifespan? First off, the SIM is impossible to alter physically. Removable SIMs are particularly vulnerable to tampering, but a dedicated hacker with a few tools could also alter an eSIM. That’s not the case with iSIM, since it’s indistinguishable from surrounding circuitry. 

Producers of iSIM-enabled modules also follow GSMA common criteria for secure design. Of course, not every iSIM provider meets the same GSMA evaluation assurance level (EAL). While the GSMA requires cellular IoT devices to meet level EAL4, some iSIM companies achieve EAL4+. As of this writing, only one iSIM-enabled module provider meets a higher level: Sequans’ Monarch and Calliope chipsets offer EAL5+ security, currently the highest certification in the business. 

Ultimately, though, security and cost savings may not be the key drivers of iSIM adoption. The real reason manufacturers will move toward this technology is simpler; it makes manufacturing cellular IoT devices easy. Choose an IoT module with iSIM built in to cut production complexity and costs all at once. 

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  • Connectivity
  • Cellular
  • Internet of Things
  • IT and Security
  • Manufacturing

  • Connectivity
  • Cellular
  • Internet of Things
  • IT and Security
  • Manufacturing

参考译文
iSIM降低蜂窝物联网设备制造成本的5种方法
图示:© IoT For All → 一些物联网解决方案非常适用于短距离连接:WiFi、蓝牙、LoRaWAN 等。例如,一个工业物联网系统只需在工厂内运行,或者在一个有限的园区内运行即可。但如果你制造的是会移动的设备——如移动工具、库存追踪器或可穿戴设备,或者你的业务覆盖全国甚至全球市场,那么蜂窝物联网(Cellular IoT)和 iSIM 是最适合的选择。“iSIM 是物联网解决方案中在拥有成本较低和功能可靠之间找到完美平衡的技术。”——Sequans Communications点击推文 蜂窝通信的主要技术已经达到了相当成熟的水平。在全球范围内,你可以找到LTE-M、NB-IoT 或 LTE Cat 1 的基础设施(尽管这些技术在不同地区有所差异)。蜂窝技术是唯一一种具有全球规模的通信技术,因此它也是消费型和/或移动物联网设备的最佳选择。然而,当制造商设计蜂窝物联网产品时,他们要应对许多变量:电源效率、可靠性、空间利用率、库存管理等等。从纯粹的商业角度来看,所有这些因素最终都归结为一个指标:总体拥有成本。IndustryWeek 的分析表明,仅将生产成本降低 5%,就能在长期内使利润增加高达 85%。实现这种成本削减可能只需要一个蜂窝技术的转换:从可移除或嵌入式 SIM 卡(eSIM)切换为集成 SIM(iSIM)。传统的用户识别模块(SIM)是一种可移除的卡,卡内包含一个芯片。这个芯片告诉网络谁在使用设备,从而在蜂窝网络和设备之间建立连接。eSIM 将这个芯片永久焊接到物联网模块中。而 iSIM 不同;它将 SIM 电路与物联网模块的蜂窝芯片结合在一起——这种新型方法是实现低成本物联网制造的关键。能够完美平衡低拥有成本与可靠功能的物联网解决方案将赢得市场。集成 SIM(iSIM)技术帮助制造商找到这一平衡。以下是 iSIM 技术为蜂窝物联网产品制造商降低成本的五种方式:1. **iSIM 最大程度地利用有限的设备空间** 可移除和嵌入式 SIM 卡体积虽小,但集成 SIM 更小得多。iSIM 电路直接集成在物联网模块中,因此不需要外部插槽或永久焊接的 eSIM。你可以利用这些额外空间提升设备功能,或者直接制造出更小的设备,从而以更低的成本提供更高的价值。2. **iSIM 使制造流程更简单** 可移除 SIM 和 eSIM 需要制造商额外处理这些组件;而 iSIM 消除了这一步骤。此外,带有 iSIM 的物联网模块比其他方案需要更少的测试。另外,iSIM 也不需要像 eSIM 那样焊接。去除这些步骤可以提升制造线的速度,从而优化生产时间,并带来成本节约。3. **iSIM 缩小了您的电气物料清单(BOM)** 传统物联网设备的 BOM 复杂,这会导致长期利润损失。逻辑很简单:减少你的电气 BOM,你就能在每件产品上的花费更少。这将降低客户的拥有成本。可移除 SIM 需要你购买 SIM 卡托、焊料和 SIM 卡。嵌入式 SIM 则让你花费在 SIM 芯片和焊料上。而 iSIM,这些组件都不会出现在你的 BOM 上。使用 iSIM 还可以避免在紧张的供应链中与另一个半导体供应商打交道。它甚至可以减少你的碳足迹!4. **iSIM 通过消除 SKU 繁衍降低库存管理成本** 全球范围的物联网设备供应商在库存管理上花费巨大。假设你只制造一种设备,比如一款物联网滑板车。使用传统 SIM 技术时,你必须为每个地理市场中可用的蜂窝连接配置相应的 SIM。因此,你的一件产品需要一个用于北美的 SKU(LTE-M 和/或 NB-IoT),另一个用于墨西哥(仅 LTE-M),第三个用于中国(仅 NB-IoT),依此类推。维护这些复杂的库存记录成本高昂。但 iSIM 的远程配置允许你为产品只保留一个 SKU,无论它在何处销售。你的物联网滑板车可以直接下线发货,你也将节省大量库存成本。5. **iSIM 在整个产品生命周期内提升设备可靠性** 每个你添加到物联网设备上的组件都可能成为故障点。焊点开裂、腐蚀、热损伤和机械故障都可能使你的设备无法运行——并损害你的品牌声誉。由于 iSIM 集成在物联网模块中,因此出现故障的可能性更少。这一点不仅适用于你的生产线,也适用于设备的整个生命周期,因此你可以在工厂节省成本,同时为用户今天和未来很长一段时间内提供更可靠的服务。当然,削减制造成本并不是 iSIM 技术的唯一好处。用户也确实对安全性问题非常关注,一项调查有三分之一的受访者表示对此问题非常担忧。使用 iSIM 设计可以帮助缓解这些担忧。**iSIM 与安全性** iSIM 如何在整个产品生命周期中提高物联网的安全性?首先,SIM 卡本身无法被物理篡改。可移除 SIM 卡特别容易被篡改,而具备一些工具的黑客甚至也可以篡改 eSIM。但 iSIM 不是这样,因为它的电路与周围环境融为一体,无法区分。提供 iSIM 模块的厂商也遵循 GSMA 的通用安全设计标准。当然,并非所有 iSIM 供应商都达到了相同的 GSMA 评估保证级别(EAL)。尽管 GSMA 要求蜂窝物联网设备达到 EAL4 级别,但一些 iSIM 公司甚至达到了 EAL4+。截至目前,唯有 Sequans 提供的 Monarch 和 Calliope 芯片组达到了更高的 EAL5+ 安全级别,这也是当前行业最高的认证等级。尽管如此,安全性和成本节约可能并不是推动 iSIM 普及的主要动力。制造商转向这一技术的真实原因其实更简单;它让蜂窝物联网设备的制造变得更加轻松。选择内置 iSIM 的物联网模块,可以同时降低生产复杂性和成本。 推文 分享 邮件 蜂窝技术 物联网 互联网与安全 制造
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